Fine-tune the use casePick the one closest to you
An operations program forteams facing
Will every operator lock out the line, even for a two-minute fix?
Usually not for the two-minute fix. That's where the shortcut lives. This program aligns what your operators know, believe and do about lock-out, in four one-hour team sessions.
Make it for your team
Execution readinessExample scores for a sample company. Add your website to estimate your own. Measured once your team plays. Ready at 80.
Where it usually breaks38Today81/ 100After the 4 team sessions
Ready to executeShared knowledgeHigh riskDifferent ideas of what counts as "maintenance"
Shared convictionHigh risk"I have done this for 20 years without it"
Shared practiceMedium riskNo agreed move when the line manager pushes for speed
4 sessions~50 min each8–12 people per teamNo facilitatorThe gap
What you'd typically hear if five of your people answered alone.
SESSION 1 · FILL THE GAPSAnswered alone
Finish the sentence: if a sensor jams and I can clear it in two minutes, I…MMira…clear it with the line running. It is quicker.
JJonas…lock out, clear it, and restart.
AAylin…stop the line but skip the lock.
TTomas…call maintenance.
RRosa…depends how far behind we are.
What it costs you if nobody notices
Shared knowledgeThe rule means five different thingsAn audit checks what was done, not what was meant. Every local reading is a finding waiting to happen.
Shared convictionShortcuts become the normIf teams see the rule as paperwork, the shortcut wins every time someone is in a hurry.
Shared practiceThe pressure moment decidesWithout practice, the first deadline clash is where the rule gets broken, and copied.
The program that closes the gap
Four one-hour sessions. Every one of your operators and supervisors, the same rule, every shift.
Session
Shared knowledgeShared convictionShared practice
S1Know when the rule appliesAgrees exactly when it applies, and when it does not.
Shared knowledge1Agree together exactly when the lock out rule applies to a…2Apply the lock-out rule to four real shift situationsShared conviction3Decide as a team whether you back the lock-out ruleShared practice4Agree exactly when Acme's lock-out rule applies5Rehearse the jammed sensor moment to agree exactly when…
DemoS2Believe in the ruleShows you whether your teams see it as protection or paperwork.
Shared knowledge1Decide as a team whether lock out is a firm rule or a…Shared conviction2Name what's really lost when a lock-out gets skipped3Decide as the plant director on the two minute fixShared practice4Align the team on when lock-out truly applies5Rehearse the sensor jam call together
DemoS3Hold the line under pressurePractises the moments when the rule slows the work down.
Shared knowledge1Quiz each other on what counts as a lock outShared conviction2Decide what you'd do when the line is behind and a sensor jamsShared practice3Sort real shift scenarios into the correct lock out response4Put the correct lock-out sequence in order
DemoS4Speak upAgrees how to stop a colleague taking the shortcut, without blame.
Shared knowledge1Align on what counts as a lock outShared conviction2Decide as the plant directorShared practice3Agree the exact move to use when a colleague is about to…4Agree how to speak up and stop a colleague skipping lock…
DemoPlay it yourself · a short demo · one exercise from session 3 · Make the Call
Alone first. Then the team agrees on one answer.
This is a taste, not the whole session. “Hold the line under pressure” runs 4 exercises with your own team, on a call or in a room. Here is one of them, on the real screens, played with four AI teammates, so you can feel how a session works.
Hold the line under pressure · Make the Call00:00MJLSYouDecide what you'd do when the line is behind and a sensor jams, then compare with the plant director's callOn screen: Write what you would decide in the sensor jam, line behind scenario alone
You are playing with 4 AI teammates. Every screen opens on its briefing: read it, then tap I’m ready.
Readiness intelligence · what you'll see as teams play
Know which of your teams apply the rule under pressure, and where you should step in, before an audit or an incident shows you.
Acme Manufacturing › Readiness intelligence › New lock-out procedureEvery operator locks out the same way, every time
Readiness index81%Ready+43 pts25% participation + 25% progress + 50% alignment · Ready at 80
Shared knowledge48 → 88Shared conviction37 → 71Shared practice44 → 80
Participation94%226 of 240 people played at least once
Progress75%3 of 4 planned sessions completed
Alignment41% →78%749 of 960 points aligned
Failed alignment pointsWhere you should step in
Lock-out for small fixesNot aligned in 6 of 20 playsShared knowledgeYour night shift at Plant 2 · 31 operators
Is the new rule protection, or just paperwork?"Not yet, we still have concerns" in 2 playsShared convictionYour most experienced team · 19 people
Your operators and supervisors could play this next week. Add your website to make it yours.
- 01 · 5 minConfirm the assumptionsCheck what we inferred about you and edit any text in place. Your edits are locked.
- 02 · 1 link per teamInvite your teamAny browser, any device. No account, nothing to install.
- 03 · after each playWatch readiness fill inYou see who played, what they agreed, and where to follow up.
Used by teams at
Free until you play live · ISO 27001 · EU data
Free until you play live · ISO 27001 · EU data